Assembly and Installation Instructions
For 1400JF & 1400JFL Aerating Fountains
STEP ONE
Remove all contents from package and place on a clean, flat surface. Inspect the shipment for any damages and check to see if you have all the parts.
STEP TWO
Locate and unwind the two braided nylon ropes included with the shipment. There are two molded Rope Holes on opposite sides of the float attached to the fountain assembly. Tie one end of a rope to one Rope Hole with a secure knot. Be sure not to leave too much of a tail after the knot. Repeat with the other rope on the other Rope Hole.
STEP THREE
Locate the five nozzles included with the shipment (the Osprey nozzle is already installed on the fountain, along with the Upper Pump Housing). If a different fountain pattern is desired, you must remove the Osprey and install the desired fountain pattern.
STEP FOUR
Install the Fountain into the pond/lake in at least 12" of water so the unit is floating freely. Support the weight of the unit with the ropes and/or the float while setting it into the water. DO NOT lift by the cord. Use the nylon tie to secure both cords and an adjacent mooring rope together about 1 foot from the float to prevent twisting or getting caught in the unit. Secure the ends of the cords to the post at the power supply so the ends do not get dragged into the water.
STEP FIVE
Determine how to anchor or secure the unit in the pond. You may want to use weights at the end of each rope (cinder blocks work well) and sink them to the bottom or secure the ropes to the shoreline by tying them to a stake or placing a rock on top of the ropes.
STEP SIX
Use the ropes to position the Fountain in the desired location in the pond/lake. Anchor the ropes or secure them to the shoreline so the ropes are free of slack, but not tight. To prevent twisting of the unit due to torque, you should place the anchor at least 3 feet from the float for each foot of depth (Ex. A 3-foot deep pond would require an anchor 9 feet horizontally from the float.) For ease of removal, you may choose to keep at least one anchor within reach from shore, just below the water's surface.
STEP SEVEN
Install the C-25 Control Box on the post with the power supply. Use up to three #10 x 1" long or longer screws and the molded screw placements on the C-25. NOTE: The C-25 must be hung upright in order to be waterproof. Install the Low Voltage Transformer (if lights are included) on the same pole below the C-25 with the one #6 x ¾" long or longer screw. NOTE: The Transformer must be hung upright in order to be waterproof.
STEP EIGHT
Set the C-25 Timer to desired ON and OFF times per the C-25 Instructions. Make sure to test the GFCI using the Test Button located on the outlet before turning the equipment on and every 30 days thereafter. Plug the 1400JF cord into the C-25 outlet labeled "UNIT." If lights are included, plug the Transformer cord into the C-25 outlet labeled "LIGHT."
STEP NINE
Plug the C-25 into the 120V power supply on post and enjoy your new Kasco 1400JF Aerating Fountain.
Assembly and Installation Instructions
For 2400VFX, 3400VFX, 3400HVX, 4400VFX, & 4400HVFX Aerating Fountains
STEP ONE
Remove all contents from package and place on a clean, flat surface. Inspect the shipment for any damages and check to see if you have all the parts.
STEP TWO
Set motor housing upright (stainless steel can down) on a flat surface. With motor housing upright, slide float over pump housing making sure the surface with the Kasco logo is up.
STEP THREE
Ensure correct alignment by twisting the float gently around the motor housing until the float "locks" into place. Line up the boltholes in float with bolt receptacles on unit and the power cord guide with the cord.
STEP FOUR
With float "locked" into place, use one of the 1/4" -20 x 3-1/4" Phillips Panhead Screws and a 1/4" Flat Washer to secure the float to the motor housing. Insert screw with washer through bolthole in float and into receptacle on the unit. Tighten until snug with a Phillips Head screwdriver and repeat for three remaining screws.
STEP FIVE
Turn secured assembly upside down so the top of the float (logo side) is face down on the flat surface. Place screen onto the bottom side of the float. Make sure the wide opening of the screen is against the float and the three handles on the screen do not interfere with the rope placements. Use a stainless steel Bottom Screen Clip, 3/8"-16 x 1-3/8" Bolt, two 3/8" Flat Washers, and 3/8"-16 Nylon Lock Nut to secure the screen to the float. Align a clip so the two prongs straddle a wire on the screen. Insert bolt with washer so the top of the bolt is facing the top of float (now in down position). Place the second washer and the locking nut with nylon insert on the end of the bolt and tighten using a 9/16" Socket and Ratchet on the nut end and a 9/16" Wrench on the bolt end. Tighten until snug and repeat with remaining clip.
STEP SIX
Turn the assembly upright again. At this time, if the power cord contains a metal strain relief, you can use the chain connector and attach it to one of the openings at the rope placement. Use the Nylon Cable Tie included to secure the power cord to a molded hole in the float to prevent cord damage if there is no strain relief on the cord. Lights can also be installed at this time.
STEP SEVEN
Use the ropes to position the Fountain in the desired location in the pond/lake. Anchor the ropes or secure them to the shoreline so the ropes are free of slack, but not tight. To prevent twisting of the unit due to torque, you should place the anchor at least 3 feet from the float for each foot of depth (Ex. A 3-foot deep pond would require an anchor 9 feet horizontally from the float.) For ease of removal, you may choose to keep at least one anchor within reach from shore, just below the water's surface.
STEP EIGHT
Install the Control Panel (C-25 for 120V and C-85 for 240V) on the post with the power supply. Use #10 x 1" long or longer screws and the molded screw placements on the control panel. NOTE: The control panel must be hung upright in order to be waterproof.
STEP NINE
Set the Timer to desired ON and OFF times per the C-25 or C-85 Instructions. Make sure to test the GFCI using the Test Button located on the outlet before turning the equipment on and every 30 days thereafter.
STEP TEN
For 120V Installations
Plug the aerating fountain cord into the control box outlet labeled "UNIT." If lights are included, plug the Transformer cord into the outlet labeled "LIGHT." The C-85 240V Ground Fault Circuit Breaker (GFCB) Control Panel requires hard-wire connection and must be installed by a qualified electrician.
Maintenance Recommendations
Proper Installation:
Proper installation of Kasco equipment will include a power source with ground fault circuit interruption (GFCI). For fountain models, the C-25 control (120V) or C-85 (240/280V) included with the unit have builtin ground fault interruption. NOTE: It is extremely important to test the GFCI upon installation, each reinstallation, and monthly thereafter to ensure proper operation.
Observation
Operating equipment should be observed on a regular basis (daily, if possible) for any reduction or variation in performance. If a change in performance is observed, the equipment should be disconnected from power and inspected for any material that may have clogged the system or wrapped around the shaft of the motor (especially plastic bags and fishing line). NOTE: Always unplug the unit before attempting to remove clogs.
Winter Storage
In regions where there is significant freezing during winter, the fountains should be removed from the water to protect them from the expansion pressure of the ice. Storage over winter is best in a cool location that is out of the sun, but above 32°F.
Cleaning
Fountains should be removed from the water at least once per year (at the end of the season for colder climates) to clean the exterior of the system - especially the stainless steel motor housing. In warmer regions, it is recommended that the motor is removed and cleaned at least two to three times per year depending on conditions.
C-25 Timer Control Instructions
(Portable Timer with Ground Fault Circuit Interrupter)
Important: This portable timer is designed for controlling the connected equipment only. Unplug timer before servicing the unit or the equipment it controls. The Manual Override Knob is not to be used as a power disconnect. For maximum protection against electrical shock hazard, perform test procedure on GFCI at least once a month. Mount at least 5 ft from open water.
GFCI Test Procedure
The GFCI should be checked every month to make sure it is operating properly. It is recommended to keep a maintenance log of your monthly safety check.
- Push TEST button. RESET button should pop out from inner surface. This should result in power being OFF at the outlet protected by the GFCI. Verify by plugging a test lamp into the outlet. Be sure the timer is in the ON position.
- If the GFCI tests OK, restore power by pushing the RESET button back in. The RESET button must be pushed firmly and fully into place until it locks and remains depressed after pressure has been removed.
Danger: If RESET button does not pop out, if the Test Lamp remains lit when RESET Button does not pop out, or if the GFCI fails to reset properly, DO NOT use timer. Contact a qualified service technician. Under no circumstances should anyone enter the water when a unit is in operation.
Timer Operation Instructions
C-25 Control Box will turn the aerator/fountain ON & OFF with the timer. Kasco lights will turn ON with the Photo-Eye and OFF with Timer. C-25 Control Box is to be used with Kasco approved lights only.
- Insert ON (Green) and OFF (Red) tripper into dial at desired ON and OFF times.
- Turn dial clockwise one or more revolutions until correct time of day (AM or PM) in the window is aligned with the arrow.
- Plug aerator/fountain cord into the RIGHT-hand outlet (labeled UNIT).
- Plug transformer light cord into LEFT-hand outlet (labeled LIGHT).
For Temporary Manual Operations
Rotate MANUAL knob counterclockwise to desired ON or OFF position. Timer will follow next automatic operation.
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